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ECOLAM 05 MAXI S

DESCRIPTION OF THE MACHINE
The ECOLAM 05 MAXI S is an automatic photovoltaic module laminator and it has been designed to allow a production in series of the photovoltaic modules with the possibility to have a modular solution of laminator.

The lamination cycle permits to laminate with a continuous temperature of 180°C which permits an use of ultra fast cure EVA. The laminated modules pass the certification IEC 61215. ECOLAM 05 MAXI S is capable to laminate not only standard photovoltaic modules but also particular architectonic modules as prismatic glass, double glass, transparent tedlar and flexible modules. It can also be used for the lamination of coloured plasma screens. The lamination cycle is automatic and controlled by a PLC. The operator interacts with the programming through the touch screen where it is possible to control the cycle in order to see the temperature or the vacuum values.

BENEFITS
  • Possibility to work with a continuous work temperature of 180°C;
  • Possibility to set different temperatures in 12 different zones;
  • Different level of vacuum in the chambers is settable from the touch-screen for different types of modules;
  • All parameters are settable from the touch-screen;
  • Troubleshooting directly on the touch-screen with alarm message;
  • The touch-screen visualizes a diagram with all vacuum and temperatures values;
  • Low energy cost;
  • Long lifetime of the silicone membrane;
  • Membrane change in less than 20 minutes with quick clamp system with plates in working temperature;
  • External pump housing composed one principal vacuum pump, one back up vacuum pump and a special filter to absorb the EVA gasses for a full ambient respect;
  • Internal booster pump to improve and reduce the pumping time;
  • Automatic release sheet in Teflon on both sides of the modules;
  • Cooling system at close circuit for vacuum pump as standard;
  • Cooling of the modules on the unload belt as optional;
  • Alarm message when maintenance is needed;
  • This machine has very little need of maintenance and all maintenance work can be performed by the operator without calling Ecoprogetti’s technicians;
  • Quick remote assistance and supervision via internet.
THE S VERSION CAN BE COMPOSED WITH FOLLOWING SOLUTIONS:
  • Load belt with module centring • Laminator • Unload buffer with capacity to store 31 modules;
  • Load buffer with module centring and capacity to store 31 modules • Laminator • Unload belt;
  • Load buffer with module centring and capacity to store 31 modules • Laminator • Unload buffer with capacity to store 31 modules;
  • Double step lamination that doubles the lamination capacity: Load buffer with module centring and capacity to store 31 modules • Laminator for pumping time • Laminator for curing time • Unload buffer with capacity to store 31 modules.

CHARACTERISTICS
Temperature range From room temperature to 180° C
Temperature uniformity 2° C
Max. thickness of laminate 30 mm
Operator control Embedded PC touch screen panel

FUNCTION REQUIREMENTS
Electrical 380V 3 phase + neutral + ground
Peak power 85 kW
Frequency 50-60 Hz
Compressed air 6 BAR

DIMENSIONS
Laminator size 3500 mm x 2000 mm
Usable area (width x length) 3200 mm x 1700 mm